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EN45545-2 Flame Retardant Silicone Rubber (MF775)

Flame Retardant Silicone Rubber (Rail Spec – VFR(2) / MF775 / FR8775 U) is specifically designed for the rail industry, offering superior fire resistance with low smoke and low toxicity characteristics. Meeting stringent standards like EN 45545-2, it is essential for critical sealing, insulation, and component applications in trains and railway infrastructure to enhance safety.

Product Code: VFR(2) / MF775 / FR8775

Product Description

Prioritising Safety in Mass Transit: Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U)

In the demanding environment of the rail industry, fire safety is paramount. Components used in trains and railway infrastructure must meet stringent fire safety standards to protect passengers and personnel. Flame Retardant Silicone Rubber, specifically VFR(2), known in the industry as MF775 or FR8775 U, is a highly specialised elastomer developed to offer crucial fire protection. This material is engineered to exhibit low smoke and low toxicity characteristics when exposed to fire, significantly improving safety in enclosed spaces. Coupled with silicone’s inherent resilience and wide temperature resistance, this flame retardant grade is the trusted choice for critical applications in mass transit.

Key Features of Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U)

Our Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U, VFR(2)) is specifically formulated to meet the rigorous safety requirements of the rail industry, offering key features vital for fire protection and performance.

  • Rail Fire Safety Compliance: Meets critical international and national rail fire safety standards, including EN 45545-2 (achieving high hazard levels like HL1, HL2, and HL3 for various applications), BS6853: 1999 (Category 1A conformity), NF F 16-101 & NF F 16-102 (Classification: F0), and UL94-V0 (for specific thicknesses).
  • Low Smoke Emission (LSFOH): Produces minimal smoke when burning, improving visibility for evacuation and firefighting.
  • Low Toxicity and Corrosivity: Releases a low level of toxic and corrosive gases during combustion, reducing the risk to human health and minimising damage to equipment.
  • Excellent Fire Resistance: Formulated to resist ignition and limit flame spread, providing valuable time in the event of a fire.
  • Wide Temperature Range: Maintains its physical and flame retardant properties across a broad service temperature range, typically up to +200°C, essential for diverse operating environments.
  • Good Mechanical Properties: Offers a balance of tensile strength , elongation at break, and tear strength, ensuring durability and functional integrity.
  • Environmental Resistance: Inherits silicone’s resistance to UV light, ozone, and weathering, making it suitable for both interior and exterior rail applications.
  • Good Dielectric Properties: Provides reliable electrical insulation, important for protecting electrical systems within trains.

Applications of Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U)

The critical fire safety and robust physical properties of Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U) make it essential for numerous applications throughout trains and railway infrastructure.

  • Interior Sealing and Gaskets: Used for door seals, window gaskets, HVAC seals, and panel seals within passenger carriages to prevent the spread of fire and smoke between compartments while providing environmental sealing.
  • Electrical Insulation and Cable Management: Provides flame retardant insulation for wiring, cables, and electrical enclosures, reducing the risk of electrical fires and maintaining circuit integrity.
  • HVAC Systems: Employed in seals, gaskets, and ducting within heating, ventilation, and air conditioning systems to prevent fire and smoke propagation.
  • Lighting Seals and Gaskets: Used in interior and exterior lighting units to provide environmental protection while meeting fire safety standards.
  • Vibration Dampening: Can be used in components requiring vibration isolation where flame retardancy is also a requirement.
  • Panel and Enclosure Seals: Provides fire-safe sealing for access panels, equipment enclosures, and other critical areas.

Industries Utilising Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U)

The primary industry benefiting from Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U) is the rail industry, encompassing various sectors involved in the design, manufacturing, and maintenance of railway systems.

  • Rolling Stock Manufacturers: Companies that design and build passenger trains, trams, and metro cars, incorporating flame retardant materials into interiors, electrical systems, and sealing solutions.
  • Railway Infrastructure Providers: Organisations responsible for railway lines, stations, and associated equipment, using flame retardant silicone in electrical cabinets, signaling systems, and building components.
  • Rail Maintenance and Overhaul Companies: Businesses involved in the repair, refurbishment, and upgrade of existing rail vehicles and infrastructure, requiring compliant replacement parts.
  • Component Suppliers to the Rail Industry: Manufacturers producing specific parts for trains and railway systems, such as HVAC units, lighting systems, and electrical components, who need to meet rail fire safety standards.

By integrating Flame Retardant Silicone Rubber (Rail Spec – MF775 / FR8775 U), stakeholders across the rail industry can significantly enhance the safety of mass transit systems, ensuring compliance with rigorous fire standards and providing reliable performance in challenging operational environments.

 

Compliances

BS-6853 Cat 1A icon badge.
BS6853 Cat 1A
EN45545-2 icon badge.
EN45545-2 European railway standard for fire safety
NF-F-16-101 12 FO icon badge.
NF F 16-101 12 F0

Facts

Material Type Peroxide Cured Silicone Rubber
Temperature Range up to 200ᵒC
Hardness Range 69ᵒ Shore A
Natural Colour Off-White
Available Colours Off-White, Shades of Grey

Main Features

- Flame retardant / self-extinguishing properties
- LSFOH: Low smoke, free of halogen
- Non-toxic, non-corrosive smokes
- Good mechanical properties
- Ozone, UV and weathering resistant

Availability Format

Self adhesive backing icon badge.
An icon showing silicone tubing
An icon showing silicone strips
An icon showing silicone profiles
An icon showing silicone cords

Technical Details

  • Property Value
    Heat Stability Up to 200
    Appearance Off White
    Hardness 69
    Density at 25ᵒC 1.29
    Tensile Strength 9.3
    Elongation at Break 300
    Tear Strength 22
    Volume Resistivity 8.1 x 10¹⁵
    Dielectric Constant at 1MHz 3
    Dielectric dissipation factor at 1MHz 3 x 10⁻³

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Worldwide Shipping

We ship our goods worldwide using a variety of couriers including DPD, DHL, TNT, UPS and FEDEX. Please contact us to discuss your shipping requirements. 

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Current Delivery Times

Silicone Rubber Extrusion

Delayed
14-18 working days

Silicone Extrusion & Secondary Operations

Delayed
18 - 22 working days

Silicone Rubber Extrusion (New Dies)

Delayed
20 working days

Silicone Rubber Inflatable Seals

Delayed
22 working days

Silicone Rubber & Sponge Sheeting

Normal
from 5 working days

Silicone Rubber & Sponge Gaskets

Normal
from 5 working days

EPDM Extrusion

Normal
3 - 5 Weeks

Compression Moulded Parts

Partially Delayed
From 4 Weeks

3D Printed Parts

Normal
5 Working Days

Worldwide Shipping

We ship our goods worldwide using a variety of couriers including DPD, DHL, TNT, UPS and FEDEX. Please contact us to discuss your shipping requirements.