Live Lead Times: from 5 working days UK Manufactured & Worldwide Shipping 01903 205 532 [email protected]
  • Homepage
  • >
  • Flame Retardant Silicone Rubber (Aerospace Spec)

Flame Retardant Silicone Rubber (Aerospace Spec)

Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803) is a high-performance material engineered for aircraft and aerospace, providing critical fire resistance with low smoke and toxicity. Meeting standards like FAR 25.853, it is vital for seals, insulation, and components in aircraft interiors and systems operating in extreme conditions.

Product Codes: VFR203, VFR303, VFR403, VFR503, VFR603, VFR703, VFR803

Product Description

Elevating Safety in the Skies: Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803)

Safety is paramount in the aerospace industry, where materials must perform flawlessly under extreme conditions and adhere to the most stringent fire safety regulations. Flame Retardant Silicone Rubber designed for aircraft and aerospace applications, such as our VFR203-803 grade, is a high-performance elastomer specifically engineered to meet these critical demands. This material is formulated to resist ignition, limit flame propagation, and exhibit low smoke and low toxicity characteristics in the event of a fire, contributing significantly to the safety of passengers and crew. Combining these fire-retardant properties with silicone’s inherent resistance to extreme temperatures, UV, and ozone, this aerospace-grade silicone is the material of choice for vital components throughout aircraft and spacecraft. 

Key Features of Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803)

Our Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803) is built to perform in the challenging aerospace environment while ensuring critical fire safety.

  • Aerospace Fire Safety Compliance: Meets stringent aerospace flammability standards, including FAR 25.853 (vertical and horizontal burn tests).
  • Low Smoke and Toxicity: Engineered to produce minimal smoke and release low levels of toxic gases during combustion, crucial for visibility and air quality in confined aircraft cabins during an emergency.
  • Excellent Flame Resistance: Designed to resist ignition and prevent the spread of fire, providing valuable time for evacuation and emergency response.
  • Wide Operating Temperature Range: Performs reliably across the extreme temperature variations encountered in aerospace, typically from -50°C to +220°C, maintaining flexibility at high altitudes and stability near heat sources.
  • Broad Hardness Range: Available in a range of Shore A hardnesses, from 20° to 80°, offering versatility to meet diverse application requirements for sealing, cushioning, and flexibility.
  • Good Mechanical Properties: Exhibits a good balance of tensile strength, elongation at break, and tear strength (14.5 – 27 N/mm), providing the durability needed for aerospace components.
  • Resistance to Environmental Extremes: Inherits silicone’s excellent resistance to UV radiation, ozone, and weathering, vital for materials used in both internal and external aircraft applications.
  • Good Dielectric Properties: Provides reliable electrical insulation, essential for protecting complex electrical systems within aircraft.

 

Applications of Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803)

The demanding requirements of the aerospace industry necessitate the use of Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803) in numerous critical applications.

  • Aircraft Cabin Interiors: Used for seals, gaskets, insulation, and components in seating, panels, overhead compartments, and flooring to meet fire safety standards and provide environmental sealing.
  • HVAC Ducting and Seals: Employed in the heating, ventilation, and air conditioning systems to prevent the spread of fire and smoke while ensuring efficient air distribution.
  • Electrical Insulation and Wire Management: Provides flame retardant insulation for wiring harnesses, cables, and electronic enclosures, reducing the risk of electrical fires.
  • Window and Door Seals: Forms durable and fire-resistant seals around aircraft windows and doors, maintaining cabin pressure and preventing the ingress of external elements.
  • Lighting Seals and Gaskets: Used in aircraft lighting systems, both interior and exterior, to provide environmental protection and meet flammability requirements.
  • Avionics and Electronic Equipment Seals: Provides sealing and fire protection for sensitive electronic components and avionic systems.
  • Cargo Bay Liners and Seals: Used in cargo areas where fire resistance and durability are essential.

 

Industries Utilising Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803)

The primary industry that relies on Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803) is the aerospace industry, encompassing all facets of aircraft and spacecraft development, manufacturing, and operation.

  • Commercial Aircraft Manufacturers: Companies that design and build commercial passenger and cargo aircraft, requiring certified flame retardant materials for interiors, systems, and components.
  • Military Aircraft Manufacturers: Producers of military aircraft and defence systems, where stringent performance and safety standards, including fire resistance, are non-negotiable.
  • Spacecraft and Satellite Manufacturers: Utilising flame retardant silicone for components that must withstand the extreme conditions of space while meeting strict safety protocols.
  • Aerospace Component Suppliers: Manufacturers specialising in producing parts and systems for aircraft and spacecraft, who must supply materials compliant with aerospace specifications.
  • Aerospace Maintenance, Repair, and Overhaul (MRO): Companies involved in the servicing and repair of aircraft, requiring certified replacement parts that meet original safety standards.

By incorporating Flame Retardant Silicone Rubber (Aerospace Spec – VFR203-803), stakeholders across the aerospace industry can ensure the highest levels of safety and reliability in their aircraft and spacecraft, meeting rigorous international standards and protecting lives and assets in the demanding environment of flight and space.

Compliances

Aerospace approved icon badge.
FAR 25 / JAR 25 / CS 25 Approved

Facts

Material Type Peroxide Cured Silicone Rubber
Temperature Range -50ᵒC to + 220ᵒC
Hardness Range 20ᵒ to 80ᵒ Shore A
Natural Colour Off-White
Available Colours Off-White, Shades of grey, limited other pigments

Main Features

- Low smoke and toxicity
- Good mechanical properties
- Ozone, UV and weathering resistant
- Good mechanical properties

Availability Format

Self adhesive backing icon badge.
An icon showing silicone tubing
An icon showing silicone strips
An icon showing silicone profiles
An icon showing silicone cords

Technical Details

  • Physical Property Test Method Typical Value Typical Value Typical Value Typical Value Typical Value
    Hardness (IRHD) ± 5 BS.903 pt A26 20 30 40 50 60
    Tensile Strength (MPa) min BS903 pt A2 7.6 8 8.3 8.5 8.9
    Elongation (%) min BS903 pt A2 550 450 380 400 300
    Specific Gravity (g/cm3) ±0.03 BS903 pt A1 1.36 1.37 1.39 1.2 1.4
    Tear Strength (KN/m) min BS 903 pt A3 16 17 18 15 26
    Compression Set % (22h @ 177°C) BS 903 pt A6 15 12 8 10 10

Make An Enquiry

Contact out experienced team of technical advisors for advice, quotations or any other queries.

Required fields are marked with*

Related Products

A placeholder image for silicone sponge materials

Low Compression Set Silicone Sponge

A placeholder image for silicone sponge materials

Electrically Conductive Silicone Sponge

A placeholder image for silicone sponge materials

FDA Approved Silicone Sponge

Recently Viewed

No recently viewed items. Keep browsing!

Close

Worldwide Shipping

We ship our goods worldwide using a variety of couriers including DPD, DHL, TNT, UPS and FEDEX. Please contact us to discuss your shipping requirements. 

Close

Current Delivery Times

Silicone Rubber Extrusion

Delayed
14-18 working days

Silicone Extrusion & Secondary Operations

Delayed
18 - 22 working days

Silicone Rubber Extrusion (New Dies)

Delayed
20 working days

Silicone Rubber Inflatable Seals

Delayed
22 working days

Silicone Rubber & Sponge Sheeting

Normal
from 5 working days

Silicone Rubber & Sponge Gaskets

Normal
from 5 working days

EPDM Extrusion

Normal
3 - 5 Weeks

Compression Moulded Parts

Partially Delayed
From 4 Weeks

3D Printed Parts

Normal
5 Working Days

Worldwide Shipping

We ship our goods worldwide using a variety of couriers including DPD, DHL, TNT, UPS and FEDEX. Please contact us to discuss your shipping requirements.